Powder processing

Powder processing

BECOMIX products offer a range of different options for the addition of raw materials in the form of powders. The Powder Jet homogeniser is one of the quickest and cleanest options available:

Rapid and dust-free powder supply and dispersion even with minimum batch volumes thanks to the Powder Jet
Rapid and dust-free powder supply and dispersion even with minimum batch volumes thanks to the Powder Jet

The patented Powder Jet is suited for the following applications amongst others:

Powderjet
Powderjet
  • Supply and dispersion of thickeners, e.g., Carbopol® for dust-free gel production amongst other things
  • Grinding and dispersion of pigments for decorative cosmetics
  • Dispersion of hydrophilic, pyrogenic silica, e.g., Aerosil®200
“Carboversuch” with Powder Jet
“Carboversuch” with Powder Jet

Products

Applications

RW 250 CD: Production with sterile and toxic ingredients Sterile powder supply directly in the mixer

(Sterile) ointments

RW 600 CD with integrated homogeniser. 400 litre pre-phase. Inline metering. Transfer lines. CIP/SIP.

Nano-emulsions

LIM 400: Integrated turbo-dissolver and homogeniser in a single mixer. Heated direct transfer line to the filling line.

Suppositories

Main mixer RW 1.200 CD. PROMAS CS Basic. Semi-automatic control system.

Cough syrup

RW 600 CD with pre-phase MV 500 + MV 300. Fully automated and self-supporting CIP/SIP. Use of membrane valves for sterile processes

Ophthalmics

Main mixer RW 2.000 CD. Pre-phase MV 1.200. PROMAS CS Batch. Demineralised water dosing. Direct powder moistening below liquid level.

Suspensions

Main mixer RW 500 S. Sterile addition of raw materials. CIP/SIP. Atex zone 1.

Explosion prove zone 1. IQ/OQ. CFR 21 Part 11 software qualification. Recipe-guided control (PROMAS CS Batch). Total CIP.

Pharmaceutical creams

Main mixer RW 2.500 CD. Powder Jet technology. Recipe-guided control (PROMAS CS Batch). Automatic raw material dosing. CIP/SIP.

Pharmaceutical gels

Main mixer RW 2.000 S. pre-phase MV 400, MV 600. Inline raw material dosing. Inline process measurement. Sterile raw material supply.

Nose spray

Various devices with main mixer: RW 3.000, RW 2.500, RW 1.000. Pre-phase tank MV 1.000, MV 500. Simultaneous process thanks to automation.

Skin care products

LIM 60. One-pot procedure with a high degree of batch flexibility. Total CIP.

Lipstick

LVM 5.000 and LVM 10.000. Fully automated recipe-guided control (PROMAS CS Batch). Direct SLES dilution (cold process). Inline raw material dosing with tank farm. Paper-free documentation.

Shampoo/shower gel/conditioner

LVM 5.000 and LVM 10.000. Fully automated recipe-guided control (PROMAS CS Batch). Hot/ cold procedure for the fastest possible emulsifying process with large batches Inline raw material dosing with tank farm.

Sonnensprays/Rasierschäume/Deo Roll-on

Main mixer RW 500 CD. Pre-phase MV 300 with CIP turbo dissolver Powder Jet technology. Total CIP.

Mascara

RW 10.000 S. homogeniser “Plus”. Hollow baffle. PROMAS CS.

Toothpaste

RW 600 CD. Inline dosing of ammoniac in the shearing gap. CIP. PROMAS CS.

Hair dyes

Main mixer RW 5.000. Pre-phase MV 5.000. Storage tanks 10 x 5,000. CIP/SIP. Total CIP. PROMAS CS Batch.

Sun screen

RW 250 CD. CIP. PromasCS. Powder Jet technology.

Make-up/foundation

Main mixer RW 3.000 S. pre-phase 2 x MV 1.500. PROMAS CS Batch. Total CIP.

Creams/lotions

Main mixer RW 600 CD. Pre-phase MV 250. PROMAS CS Basic. Demineralised water dosing.

Silicone emulsions

Main mixer LVM 4.000. Pre-phase MV 3,000.

Silicone oils

Main mixer RW 5000 CD. Pre-phase MV 2000. PROMAS CS Basic. Inline raw material dosing.

Washing pastes

Main mixer MV 2.500. Pre-phase MV 2,000. Inline raw material dosing, inline filling line.

Dispersions

Main mixer RW 125 CD. PROMAS CS Basic.

Colours

MH 2.000 with MV 2.000. Homogeniser for wax emulsions. Turbo dissolver for wax melt.

Wax melt

Other technologies

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